Harpak-ULMA chosen to assist Federal pipette tip manufacturing contract

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Taunton, United States. 17 August, 2022 – Harpak-Ulma, the business supplier in sensible, linked packaging options, has been chosen by a significant medical gadget producer to supply automated movement wrap packaging strains for pipette tip manufacturing. The transfer will guarantee dependable, US-based manufacturing of an important software utilised to dispense exact quantities of liquid in illness analysis and diagnostic labs.

Harpak-ULMA will deploy sensible, linked packaging platforms outfitted with extremely automated product loading and secondary/tertiary pack-out operations within the partnership mission. The corporate’s options will meet or exceed the excessive ranges of scalability, medical gadget packaging high quality, and general throughput demanded at excessive manufacturing ranges. A key choice criterion was Harpak-ULMA’s capability to ship an end-to-end, built-in answer, from upstream product dealing with and product monitoring by means of main and secondary packaging to built-in pack-out stations. This complete line answer permits monitoring of Line OEE along with particular person tools OEE, enabling a centralised management system to optimise the communications between tools.

The important thing to sustaining high-volume, mission-critical packaging output is a targeted strategy to OEE (general tools effectiveness) optimisation, together with minimising all variations of line downtime. Furthermore, the digital transformation of packaging operations can dramatically enhance line uptime. “Our sensible, linked packaging platforms allow modern applied sciences to realize these outcomes – all whereas maximising line output, scalability, and adaptability,” states Nick Kirichkow, Harpak-ULMA medical business product supervisor.

Harpak-ULMA’s multi-year, multi-phase strategic plan addresses superior machine self-diagnosis, distant OEE monitoring, and analytics deployment, augmented actuality (AR) experiences for coaching, work directions and upkeep routines, and real-time digital twins. The strategy permits real-time efficiency monitoring, troubleshooting, and predictive upkeep options. Proactively figuring out OEE variations and related root causes uplifts general line efficiency and throughput. Introducing front-line employee instruments corresponding to augmented actuality (AR) experiences can precisely information workers by means of advanced repairs which will beforehand have required OEM area assist – lowering general mean-time-to-repair (MTTR). Sensible, linked platforms additionally allow predictive upkeep capabilities – introducing the potential to all however eradicate unplanned line downtime.

Harpak-ULMA’s digital transformation technique focuses on creating and deploying information-centric, next-generation packaging options, offering an extra strategic rationale for this high-profile authorities initiative. As well as, Harpak-ULMA’s end-to-end confirmed automation expertise and capabilities provide a single level of accountability that helps to make sure on-time, on-budget answer commissioning.

“We’re extraordinarily proud to have been chosen for such an necessary program. If the previous few years have taught us something, it’s that bringing know-how and automation to bear in packaging operations, or any facet of manufacturing, will be the distinction between hitting the pause button on manufacturing – or not – throughout a public well being emergency,” Roach provides. “The mixture of sensible, linked machines and automation helps guarantee provide chain availability for merchandise which can be key to public well being and security. If there was any remaining doubt about that worth proposition within the minds of producing executives, the latest pandemic put that to mattress.”

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