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Battery Charger Dimension Chart (Patrons information)
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“What battery charger measurement is finest for my wants?“
Should you’re out there for a brand new battery charger, you’ll shortly understand there are fairly just a few choices to select from. And with so many alternative chargers in the marketplace, it may be exhausting to know which one is best for you.
When selecting a battery charger, the very first thing you must take into account is the battery charger’s measurement.
Battery chargers are rated in Amps (A), so by “battery charger measurement,” we’re referring to the charger’s most present output. And naturally, the charger’s voltage also needs to be appropriate with the battery’s voltage.
There are three principal varieties of photo voltaic batteries: AGM, Gel, and LiFePO4. Every sort has a particular charging profile; that’s, they’ve completely different wants in relation to charging specs.
Subsequently, earlier than selecting the best battery charger measurement, you should take into account the appropriate charging specs to your sort of battery.
On this article, we talk about how the charging profiles of some of these photo voltaic batteries differ from each other.
With this, you’ll perceive why a particular battery charger measurement is extra acceptable for one sort of battery and never the opposite.
As well as, we current “battery charger measurement” charts so you realize what measurement is finest in accordance with your battery’s sort and capability.
Lastly, we reply the query, “Can a Battery Charger Be Too Large?”.
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What Battery Charger Dimension Do I Want?
As beforehand talked about, battery chargers are rated in Amps (A). Subsequently, “battery charger measurement” refers back to the charger’s most present output.
The right battery charger to your wants is a charger that gives the optimum charging specs (charging voltage and present) to your battery.
By offering the optimum charging specs, your charger can:
- Effectively cost the battery;
- Extend the battery’s cycle life;
- Keep away from overvoltage, overcurrent, and overcharge;
- Decrease charging time;
- Enhance battery efficiency.
Will an improper charger cost your battery? Most likely. Nonetheless, you’ll discover a major lower in efficiency and repair life over time.
“However what’s the proper battery charger for my battery?”
Nicely, it relies on your battery’s chemistry and complete capability. However earlier than we leap into a correct rationalization, it’s essential to perceive what C-rate is.
What Is C-rate?
C-rate is the quantity of cost/discharge present relative to batteries rated capability. For instance, if a battery is rated at 120Ah, 1C means 120A. Equally, 0.5C means 60A, 0.2C means 24A, 0.1C means 12A and so forth.
Charging C-Fee = Charging Present (A) / Battery Capability (Ah)
Battery Chemistry Influences Charging Specs
To know the right option to cost your battery, you’ll have to find out about its chemistry.
Why? As a result of the charging profile — that’s, how the charging specs range all through the charging course of — is carefully associated to the battery’s chemistry.
With that in thoughts, let’s have a look at the charging profiles of the principle varieties of photo voltaic batteries: Sealed Lead-Acid (SLA) batteries and LiFePO4 batteries.
Rechargeable Batteries
Batteries are an meeting of a number of electrochemical cells. The variety of cells in a battery determines the battery’s voltage.
In rechargeable batteries, like photo voltaic batteries (LiFePO4 and SLA batteries), the chemical reactions throughout the electrochemical cells are reversible.
Normally, a lead-acid cell has a nominal voltage of 2V. Subsequently, a lead-acid battery with six cells has a nominal voltage of 12V (6 cells x 2V per cell = 12V).
LiFePO4 cells have a nominal voltage of three.2V. Subsequently, to realize a 12V battery, 4 cells are linked in collection, leading to a nominal voltage of 12.8V.
Battery Cell’s Parts
Every cell consists of two electrodes, a separator, and an electrolyte.
In lead-acid cells, the electrodes are Pb and PbO2, and the electrolyte is an aqueous answer of sulfuric acid. The separator’s materials is completely different for every sort of SLA (AGM and Gel).
In LiFePO4 cells, the electrodes are lithium iron phosphate (LiFePO4) and graphite, the separator is a polymer membrane, and the electrolyte is an answer of lithium salts dissolved in an natural solvent.
Discharging
Throughout discharge, discount and oxidation (or “redox”) reactions happen inside every cell, changing chemical vitality into electrical vitality. This electrical vitality powers the load linked to the battery.
Charging
Throughout cost, an exterior supply of energy (like photo voltaic or a battery charger) is utilized to push the redox reactions in the wrong way (the least favorable path).
Charging Voltage
The charging voltage must be a bit greater than the nominal voltage of the cell to kickstart the other redox reactions,
For instance, in lead acid batteries, the nominal voltage of every cell is 2V. Subsequently, the minimal charging voltage must be round 2.25V to 2.3V per cell (13.5V to 13.8V for a 12V battery).
A voltage that’s too excessive can result in undesired facet reactions just like the formation of gasoline (“gassing voltage”) in direction of the tip of the charging means of lead-acid batteries.
Multi-stage chargers are extra environment friendly as a result of they’ll regulate the charging voltage (and charging present) all through the charging course of.
Charging Present
The charging present additionally must be thought of. The right charging present is calculated in accordance with the battery’s capability.
Charging Present (A) = Battery Capability (Ah) x Charging C-rate
Often, producers suggest charging lead-acid batteries at a price between 0.1C to 0.25C, 10% to 25% of the battery’s Ah score. At this price, efficiency and cycle life are maximized, and cost losses and facet reactions (like gasoline formation in lead-acid batteries) are minimized.
For lead-acid batteries, exceeding a charging present of 0.3C (30% of the Ah score) might warmth up the battery and harm its inner construction, which ends up in everlasting capability loss.
For LiFePO4 batteries, the beneficial charging C-rate is between 0.3C and 0.5C. Most LiFePO4 can stand up to a charging C-rate of 1C fairly nicely. Nonetheless, repeatedly making use of 1C as a charging C-rate can lower the battery’s service life.
Charging Profile Of Lead -Acid Batteries
Lead-acid batteries like AGM and Gel often current the “three-stage” charging profile. Because the identify suggests, this profile consists of three charging levels: bulk, absorption, and float. The charging curve is proven beneath:
Bulk
Because the curve exhibits, the primary charging stage is Bulk. At this stage, the charger supplies a fixed charging present to the discharged battery whereas the voltage steadily will increase till the absorption stage.
Absorption
In the course of the Absorption stage, many chemical substances reacted in the wrong way (storing electrical vitality as chemical vitality). With this, there’s a gradual lower within the charging present whereas the charging voltage is stored fixed. After this stage, the battery is at about 80% SoC.
Float
Within the Float stage, the voltage decreases barely, sufficient to keep away from overvoltage and permit the battery to cost absolutely. The charging present is stored at a low stage in order that the battery can preserve its cost (it offsets self-discharge).
Ultimately, equalization and temperature compensation are additionally a part of the charging profile of lead-acid batteries.
Subsequently, the right lead-acid battery charger ought to have the ability to present this charging profile together with the right charging voltage and present.
Tip: The beneficial DoD for Lead-acid batteries is 50%. As soon as this DoD is reached, the battery needs to be charged. What’s extra, you must at all times absolutely cost your lead-acid battery to reduce the reminiscence impact.
Charging Profile Of LiFePO4 Batteries
Charging a LiFePO4 battery is far easier than charging lead-acid batteries as its charging profile doesn’t embody a float stage. Moreover, you received’t require equalization and temperature compensation.
Right here’s the LiFePO4 charging curve:
Supply: Climatebiz
LiFePO4 batteries are charged in accordance with the CC-CV charging profile. This charging profile has two levels: fixed present (CC) and fixed voltage (CV).
Stage 1
At first, a continuing charging present is utilized to the battery, and the charging voltage steadily climbs till it reaches the utmost beneficial charging voltage. At this level, stage 2 begins.
Stage 2
In stage 2, the charging present begins to drop whereas the charging voltage is stored fixed. Because the chemical reactions are pressured in the wrong way (i.e., reverse to the favorable discharging reactions), much less present is drawn by the battery.
As soon as the charging present reaches about 5% of the battery’s Ah score, the charging is reduce off, and the battery is absolutely charged. This stage takes round 20 minutes.
Due to its decrease inner resistance, LiFePO4 batteries can settle for a charging present a lot greater than lead-acid batteries. As well as, LiFePO4 batteries are inherently extra secure than lead-acid batteries, in order that they have a a lot wider voltage tolerance (i.e., charging voltage is greater).
Tip: the beneficial DoD for LiFePO4 batteries is 80%. At this level, charging is beneficial to maximise the battery’s cycle life.
Lithium battery chargers are often costlier than SLA battery chargers as a result of they want to have the ability to present excessive charging currents. Furthermore, the expertise behind these chargers is extra superior.
Good Chargers
Fashionable batteries are outfitted with microprocessors that “talk” with sensible chargers in order that the sensible charger can present the right charging algorithm for the battery.
Most sensible chargers include pre-programmed charging modes. When linked to the battery, the battery and charger “talk” so the charger can present the suitable charging specs to cost the battery effectively. Some chargers may even be manually programmed (by way of an app) with the person’s desired charging specs.
There’s a variety of chargers: multi-stage, multi-bank, fixed present, fixed voltage, restoration charger, taper chargers, and so on.
Charging Time
Charging time is an advanced parameter to calculate. It relies on a number of variables, reminiscent of:
- The battery’s age: an previous battery will in all probability take much less time to cost due to capability loss over time.
- The charging effectivity of the battery.
- The charging profile: how lengthy is a continuing present supplied? Is a float cost crucial?
- If the battery is concurrently powering a load.
- The charging temperature (it is a large issue in relation to charging time).
Below regular circumstances (a wholesome battery, charging at room temperature), you’ll be able to estimate charging time utilizing:
Charging Time (h) = Battery Capability (Ah) / Charging Present (A)
Instance 1: Utilizing a 40A charger to cost a 120Ah LiFePO4 (roughly 0.3C charging C-rate) would take round 3 hours (“round” as a result of that is solely an estimation):
Charging Time (h) = 120 Ah / 40 A = 3 hours
Instance 2: Utilizing a 10A charger to cost a 100Ah AGM battery would take round 10h:
Charging Time (h) = 100 Ah / 10 A = 10 hours
You may obtain an excellent higher estimation by including 0.5h to the estimated charging time for LiFePO4 batteries and 1h for Lead-acid batteries. This compensates for the charging losses.
Abstract: The Proper Battery Charger Dimension
The right battery charger ought to provide the suitable charging profile to your battery, with the right charging voltage and charging present.
Battery chargers are rated in Amps, and so they additionally point out what battery voltage you must use. So if you wish to cost a 12V battery, use a 12V charger. For a 24V battery, use a 24V battery charger, and so forth.
Now, relating to charging present, right here’s what’s beneficial:
The beneficial charging present (thus, the battery charger measurement) for lead-acid batteries ranges from 0.1C to 0.25C (10% to 25% of the battery’s Ah score). For instance, in case your lead-acid battery has 100Ah of capability, you must use a charger rated for no less than 10A (or something between the 10A to 25A vary).
LiFePO4 Batteries:
For LiFePO4, the charging present needs to be round 0.3C to 0.5C (30% to 50% of the battery’s Ah score). A charging present of 0.5C gives a great steadiness between charging time and charging security.
So for a 50Ah LiFePO4 battery, a great charger ought to present a charging present between 15A and 25A. The charging present determines the charging time.
Furthermore, most LiFePO4 can settle for a charging present of 1C (100% of the rated battery capability) with out struggling any extreme harm. Nonetheless, repeatedly charging at a price of 1C might ultimately impression the lithium battery’s cycle life, so preserving it between 0.3C and 0.5C is the only option.
Battery Charger Dimension Chart
Listed below are just a few completely different battery charger measurement charts that may come in useful:
Charging Present
For LiFePO4 batteries:
| LiFePO4 Battery Capability | 0.3C Charging Fee (round 3.5h – 4h to cost) | 0.5C Charging Fee (roughly 2h – 2.5h to cost) | 1C Charging Fee (roughly 1h – 1.5h to cost) |
|---|---|---|---|
| 20 Ah | 6 A | 10 A | 20 A |
| 50 Ah | 15 A | 25 A | 50 A |
| 80 Ah | 24 A | 40 A | 80 A |
| 100 Ah | 30 A | 50 A | 100 A |
| 120 Ah | 36 A | 60 A | 120 A |
| 150 Ah | 45 A | 75 A | 150 A |
| 200 Ah | 60 A | 100 A | 200 A |
| 250 Ah | 75 A | 125 A | 250 A |
| 300 Ah | 90 A | 150 A | 300 A |
For SLA (AGM And Gel) Batteries
| SLA Battery Capability | 0.1C Charging Fee (round 10 – 12h to cost) | 0.25C Charging Fee (round 8h – 10h to cost) | 0.3C Charging Fee (round 6h – 8h to cost) (0.3C is the utmost beneficial) |
|---|---|---|---|
| 20 Ah | 2 A | 5 A | 6 A |
| 50 Ah | 5 A | 12.5 A | 15 A |
| 80 Ah | 8 A | 20 A | 24 A |
| 100 Ah | 10 A | 25 A | 30 A |
| 120 Ah | 12 A | 30 A | 36 A |
| 150 Ah | 15 A | 37.5 A | 45 A |
| 200 Ah | 20 A | 50 A | 60 A |
| 250 Ah | 25 A | 62.5 A | 75 A |
| 300 Ah | 30 A | 75 A | 90 A |
Really useful Charging C-rate And Common Charging Time
| Battery Chemistry | Charging Levels | Common Charging Time | Really useful Charging C-rate |
|---|---|---|---|
| Lead-Acid batteries (AGM and Gel) | Bulk, Absorption, and Float | Round 10 hours | Between 0.1C and 0.25C (shouldn’t exceed 0.3C) |
| LiFePO4 batteries | Fixed Present (CC) and Fixed Voltage (CV) | Round 4 hours | Between 0.3C and 0.5C (1C can also be accepted however shouldn’t be utilized repeatedly) |
Charging Voltage
| System Voltage | Charging Voltage Vary (at 25ºC or 77ºF) |
|---|---|
| LiFePO4 12V | 14V – 14.6V |
| LiFePO4 24V | 28V – 28.6V |
| AGM 12V | 14.6V – 14.8V (absorption) 13.4V to 13.8V (float) |
| AGM 24V | 28.4V -29.2V (absorption) 27.0V – 27.6V (float) |
| Gel 12V | 14.1V to 14.4V (absorption) 13.1V to 13.4V (float) |
| Gel 24V | 27.6V – 28.3V (absorption) 26.4V – 27V (float) |
Can A Battery Charger Be Too Large?
When it comes to voltage, sure. As an example, you shouldn’t use a 24V charger to cost a 12V battery.
When it comes to present, not fairly.
In case your charger is working appropriately, it ought to have the ability to “talk” together with your battery to know what charging present to offer.
What’s extra, the charger’s amp score expresses the utmost present the charger can present; it doesn’t imply that the charger can solely present this quantity of present.
In any case, as you noticed beforehand, the present varies (decreases) all through the charging course of. This means that the charger can ship a present decrease than what it’s rated for.
Instance
Suppose you might have a 12V charger rated at 50A, and also you need to cost a 12V 100Ah AGM battery. Given the beneficial charging present vary for AGM of 0.1C to 0.25C, the suitable charging present for this battery needs to be between 10A and 25A.
On this case, the 50A charger would solely ship a charging present between 10A and 25A to the battery as a result of that’s what the charging microprocessor contained within the battery would “talk” to the charger.
To summarize, a charger can’t be “too large.” The battery will draw the present it wants, and the charger will present the present drawn by the battery. Utilizing a “giant” charger shouldn’t harm the battery or the charger. It does impression your pockets, although.
Because the amperage score of prices enhance, so does their costs. Subsequently, there’s no level “investing” in a big charger should you’re by no means going to make use of its most present. That may be a waste of cash.
As a substitute, select a battery charger with an amperage score appropriate together with your battery’s beneficial charging present vary.
Battery Administration System (BMS)
As well as, even when the charger tried to ship a charging present greater than what the battery requires, the battery’s BMS wouldn’t permit for this present to succeed in the battery. BMSs are programmed with a cut-off voltage and present, and the BMS cuts off something exterior the suitable vary.
Ultimate Ideas
Utilizing the right battery charger measurement is important to sustaining your battery’s well being.
With the appropriate battery charger measurement, your battery can effectively cost, offering excessive efficiency and maximized cycle life.
Conversely, utilizing the improper battery charger measurement can overcharge (or undercharge) your battery and, over time, trigger a major destructive impression on its cycle life and total efficiency.
On this article, we defined that the charging voltage relies on your battery’s voltage and the charging present relies on its capability. Furthermore, every battery chemistry has an acceptable charging profile (or charging algorithm).
This charging profile determines how the charging specs range all through the charging course of.
Moreover, charging time is carefully associated to the charging present, though it’s additionally related to many different variables, reminiscent of charging temperature.
On the finish of the day, when selecting a battery charger, take into account the chemistry of your battery, its voltage, and its capability.
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